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Cement Plant


In recent decades, the global construction industry has witnessed a significant surge in the importance and utilization of steel. Hindustan Alcox Ltd takes immense pride in playing a pivotal role in this transformative shift by providing cutting-edge steel fabrication facilities tailored to cater to the diverse requirements of our clients.

As the largest Turnkey Cement Plant Manufacturer in India, we stand out as comprehensive equipment suppliers, offering a wide array of cement plant equipment all under one roof. Positioned as a leading consulting organization in heavy industries, we consistently strive to incorporate the latest technologies to enhance production efficiency, durability, and environmental sustainability. Our commitment to delivering high-quality and efficient solutions aligns seamlessly with the needs of the modern cement industry.

Expertise as an Cement Plant Manufacturer

Renowned for our top-tier services encompassing design, fabrication, manufacturing, and installation of various steel structures, we have earned a distinguished position as one of the premier heavy structure manufacturers in both India and international markets.
As one of the prominent cement plant manufacturers in the construction industry, we excel in producing high-caliber steel structures, showcasing a commitment to precision and engineering excellence. At Alcox, our expertise extends to manufacturing high-caliber steel structures and we specialize in providing comprehensive solutions for setting up a cement plant. With a dedication to precision and engineering excellence, we ensure a smooth integration of quality steel structures into the entire process, offering turnkey solutions that contribute to the success of your cement plant project.

Innovative Technology For Cement Plants

Discover Alcox's cutting-edge technology for cement plants, India. From innovative design solutions to pioneering quality standards, our advanced resources and technologically-driven production ensure excellence in every project.
  • Innovative Design Solutions - Hindustan Alcox Ltd provides cutting-edge computer design information to architects and engineers, utilizing advanced design software. With expertise in specialized steel structures, our team tackles complex projects, boasting a strong design and research capability for both domestic and international ventures.
  • Pioneering Quality Standards - Our commitment to quality is evident through in-house testing facilities, where qualified engineers conduct mechanical properties and chemical composition tests at government-approved laboratories, ensuring the highest standards for cement plant technology.
  • Advanced Resources - At the heart of our engineering capabilities lie highly qualified personnel, state-of-the-art 2D and 3D CAD/CAM facilities, and sophisticated machinery. Recognizing our employees as invaluable resources, we invest in regular training programs to enhance their skills and efficiency, contributing to our continuous growth.
  • Technologically-Driven Production - Hindustan Alcox Limited integrates innovative technology into its manufacturing facilities, featuring modern equipment such as computerized plasma tube cutting machines and advanced welding tools. This technological prowess enhances our ability to deliver state-of-the-art solutions for cement plant advancements.

Quality Assurance For Cement Plant

Cement Plants India

Alcox's unwavering commitment to quality assurance makes your cement plant setup a most reliable one. Our stringent control measures and third-party inspections ensure excellence while minimizing the overall cement plant setup cost.
  • Rigorous Quality Control - Our team of seasoned quality control engineers and skilled technicians ensures adherence to stringent standards in material quality and workmanship. Precision measuring instruments and testing facilities validate our commitment to quality from the project's outset.
  • Comprehensive Quality Assurance Plan -Our Quality Assurance Plan outlines procedures and engineering norms for procurement, manufacturing, testing, acceptance criteria, packing, forwarding, and commissioning.
  • Non-Destructive Testing (NDT) - Inspection Equipped with in-house facilities and qualified personnel for Dye Penetrant (DA), Magnetic Particle Inspection (MPI), and Ultrasonic Testing (UT), we enlist external approved laboratories for Radiographic Testing (RT) and mechanical properties testing.
  • Third-Party Inspection - We ensure transparency and credibility by subjecting our projects to inspection, witnessing, and acceptance by esteemed third-party agencies such as Bureau Beritas that affirm the quality and reliability of our processes.

Importance of Rotary kiln

In cement plants, the rotary kiln, serving as the core calcining equipment alongside auxiliary machinery, dominates global cement production due to its efficiency and market prevalence. Alcox's expertise ensures top-notch rotary kiln setups that improves cement plant operations. The rotary kiln is important due to its following advantages:

  • Cost Efficiency: Rotary kiln cement plants boast high clinker calcination rates that simplifies the processes for improved product quality and cost reduction. With efficient heat energy utilization, fuel consumption remains low and ensures controlled production costs.
  • Optimal Energy Utilization:The versatility of rotary kiln cement plants allows for extensive energy utilization, tapping into various energy sources that include affordable, clean, and even environmentally impactful gasses.
  • Improved Productivity & Output:With the ability to facilitate large-scale, continuous cement production, rotary kiln cement plants achieve high output and efficiency through advanced production technology.

Alcox specializes in facilitating rotary kiln setups for cement plants that maintain integration and optimal performance. Our expertise in design, construction, and technology implementation guarantees efficient and reliable rotary kiln installations, contributing to the success of cement manufacturing endeavors.

Cement Storage Shed

The cement industry experiencing remarkable global growth, necessitates robust infrastructure. Alcox addresses the industry's need for cement storage sheds, safeguarding raw materials, finished products, and ensuring protection during transportation and off-season storage.

  • Storage of Raw Materials: Shield raw materials like sand, limestone, and clay from weather elements in large, purpose-built storage sheds for continuous cement production.
  • Storage of Cement: Preserve the quality of cement bags by storing them in secure storage sheds, shielding against natural elements like rain or sunlight.
  • During Transportation: Provides essential storage solutions for transporting cement and raw materials, safeguarding against extreme weather conditions during transit.
  • Off-Season Storage: Temporary storage sheds offered by Alcox facilitate the safe storage of surplus cement during off-seasons or slowdowns in the construction industry.

Alcox specializes in setting up efficient and durable cement storage sheds and plants including bulk storage and captive thermal power plant, ensuring the longevity and protection of valuable raw materials and finished products in the dynamic cement industry. We are offering turnkey solution of cement plant at an affordable cost with international standards.

Global Presence

We have been working for cement plants in India and overseas from last 28 years . List of our clients and projects shows the reliability of our company. Our state-of-the-art fabrication facilities enable us to be global leaders in the design and production of large span steel structures, space frames and ETFE.

Environmental Considerations:

Cement Plant

We use to update with the latest technologies of the industry to release wastage in a proper way, minimize wastage and make it reusable. Our equipment and tools are eco-friendly to maintain efficiency of energy. We are committed to following all norms to give an environmentally friendly space. Turnkey cement plant solution is offered environmentally to follow international standards and specifications.

Responding to increasing environmental concerns, cement plants actively adopt sustainable practices that align with environmentally conscious solutions, including the implementation of the turnkey cement plant solution.

  • Sustainable Cement Production:We champion eco-friendly manufacturing methods, emphasizing reduced carbon footprint through alternative fuels like biomass and waste-derived fuels. Advanced filtration systems ensure cleaner emissions.
  • Waste Minimization and Recycling:We advocate waste reduction and recycling initiatives in cement plants, utilizing by-products like slag and fly ash to foster circular economies. Water recycling and process waste reuse conserve resources and protect the environment.
  • Mitigating Carbon Emissions and Energy Use:Cement production's substantial carbon emissions prompt us to implement measures like carbon capture, energy-efficient processes, and renewable energy utilization for environmental sustainability.

Benefits of High Cement Plant

The evolution in cement plant technology provides an array of advantages to the construction industry, elevating productivity, efficiency, and quality control standards.

  • Improved Productivity and Efficiency -Alcox embraces automation, robotics, and advanced control systems, enabling unparalleled productivity with streamlined operations, reduced manual labor, and enhanced process control.
  • Unwavering Quality Control - In modern cement plants supported by Alcox, precision measurement systems, real-time monitoring, and advanced analytics ensure consistent product quality, meeting stringent industry standards batch after batch.
  • Cost-Effectiveness and Profitability - Alcox integrates cutting-edge technology into cement plants, ensuring cost-effectiveness and heightened profitability through reduced energy consumption, minimized waste, and optimized production processes, optimizing resource utilization and financial performance.

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The integrated terminal buildings are designed with number of structural innovations. The key feature of airport structure is their long span roof covering with massive column spacing. The mega columns and large cantilevers make the structure unique. By using modular space frame structure supported by cantilevered columns makes the roof aesthetically good with doubly curved.

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Pre-Engineered Buildings

It offers a futuristic solution for creating durable and efficient structures in cost effective manner. Apart from great flexibility of designing and minimal construction time offered by PEB’s, they are also preferred for their robustness and durability. Moreover, it is possible to add a wide range of structural and non structural components, which enhances their aesthetic appeal and also improve their usability.

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Space Frames

Space frame is a three dimensional structure. The 3D behavior ensures optimum utilization of material. The quality of roofing is exceptional good as the deflections are almost negligible. Despite their light weight, these structures are designed to carry much heavier load and have a huge spanning capacity. Erection time is minimal as the material is pre fabricated from the factory.

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Multi-Storey Buildings

Steel frames construction is a very popular structural form for multi storey buildings as it provides great flexibility. The structure has adequate strength and stiffness to resist the applied loads due to gravity and wind. The function of the structure in resisting vertical loads due to gravity and horizontal loads due to wind is generally considers separately.

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Solar Energy

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Bulk Storage Sheds

Bulk storage sheds are large span structure to accommodate tons of coals for continuous supply to the boilers.The structures are designed with modular space frame to make it cost effective compared to other conventional structures. Catwalks, ducts and other services can be accommodated within the top and bottom chord.

Limestone Gypsum Additive Iron Ore Coal

Membrane Structures

Textile supported by steel combines the high flexibility of use of this one, from reticular arches to infinite space geometries, with a singular covering applied only with optimum conditions in order to avoid abrasion and corrosion due to contact with main bearing structure. The all season use is guaranteed by a singular system of side opening in order to obtain maximum ventilation in hot season.

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Self Supporting Roofs

Self supporting roofing system makes it possible to erect a warehouse in one span without trusses, purlins and rafters. The systems are mechanically sealed which ensures better weather proofing and a hygienic and clean environment. The absence of holes, nuts, bolts, overlaps or sealants, these structures require minimal to zero maintenance making them highly cost efficient.

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Get in touch for a quote or simply to discuss how we can contribute to your project

Telephone: +91-11-65376653/54
Mobile: +91-9958646644 / +91-9818302640
Fax: +91-11-23588087

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